Nzvimbo Yekushongedza Robot yeTransformer Oil Tank otomatiki (Robotic Arc Welding Machine)
● Kubatana kwe9-Axis: 6-axis robot + gantry + positioner yakarongeka kufamba kwe tangi yakaoma geometry.
● Kutevera Musono weLaser (40μm): Sensor yakazara yeV inotsiva kukanganiswa kwekugadzirisa, hapana kubata-bata nemaoko.
● Maitiro Ekupfapfaidza Asina Kusimba: Fanuc STT/Pulse mode, 80%Ar+20%CO₂, yakakodzera jira rakatetepa rakatetepa uye simbi yakabatidzwa.
● Kuchinja-chinja Nokukurumidza: Chishandiso chemuchina chinochengetedzwa neServo chinoyeuka saizi ipi zvayo, kudanwa kunoenderana nemaresipi, kuchinja-chinja kwemaminitsi gumi.
● 24h×3-shift Inokwanisa: Dzidziso 1.2h/pc (J100) kusvika 2.3h/pc (S1600), yakagadzirirwa kumhanya nguva dzose.
● Kutumira Vashandi: Trihope inopa kudzidziswa kwekuisa, kuronga mapurogiramu, uye mushandi.
Nhanganyaya yeMaitiro
1.1 Zviyero zveChishandiso Chebasa:
● Saizi diki: 850mm (L) × 510mm (W) × 885mm (D); Dhayamita yekutenderera: 1500mm; Kurema: 200kg.
● Saizi Yakanyanya: 1150mm (L) × 650mm (W) × 1420mm (D); Dhayamita yekutenderera: 2400mm; Kurema: 900kg.
● Range yeFixture: Saizi yemukati diki 640×340mm; 1400×650mm; Kudzika kwakanyanya 1250mm; 600kg (uchishandisa positioner yakajairwa). Mayunitsi makuru anoda Heavy-Duty Positioner.
1.2 Pfupiso yeMaitiro
● Kugadzirira: Kubatanidza nemaoko.
● Kurodha/Kuburitsa: Kubata nemaoko.
● Kutamiswa: Nzvimbo yebasa inoiswa otomatiki kuburikidza ne servo-driven positioners.
● Kushongedza: Yakaitwa neruoko rwerobhoti rune mativi matanhatu runodzora tochi yekuwedera.
● Kuronga: Kuratidzwa panzvimbo uye mapurogiramu edhijitari.
● Mhando dzeMusono: Kusundira mafillet uye kusundira kwakatwasuka.
● Maitiro: Kukwesha simbi yegesi nearc welding (GMAW) newaya imwe chete.
● Gasi rekudzivirira: 80% Argon + 20% CO2.
1.3 Mafambiro Ebasa
Maitiro aya ane matanho maviri: Kutevera Musono weLaser (Nzvimbo) kuchiteverwa neKushongedza otomatiki.
Kugadziriswa kweMidziyo
Nzvimbo iyi yekushandira inosanganisira gantry system, robotic welding, uye dual-positioners kuti ikwanise kushanda maawa makumi maviri nemana pazuva, mazuva manomwe pasvondo.
2.1 Marongerwo & Zvigadziko
● Chiratidzo chetsoka: Inenge 14,000mm × 7,000mm.
● Chigadziko cheTank Edge: Iine tekinoroji yekuisa servo-centering. Sisitimu iyi inochengeta nzvimbo dzechero saizi yetangi, zvichibvumira kudzoserwa ipapo ipapo kuburikidza nepurogiramu. Marobhoti ekudya otomatiki anogona kuwedzerwa kuti aite otomatiki zvizere.
● Varidzi venzvimbo: Yakashongedzerwa neLarge Tilt Positioner (inosvika 2000kg) uye Medium Tilt Positioner (inosvika 600kg).
2.2 Kuverenga Nguva Yekuyera (Referensi)
Zvichienderana nemaitiro ekugadzira akajairika:
● J100-7 Chigadzirwa: Kuskena & Kuwedera Kwekubatsira: Maminetsi gumi nerimwe
● Chigadzirwa cheS400-4: Kuskena & Kuwedera Kwekubatsira: Maminetsi makumi mana nematanhatu
● Chigadzirwa cheS1600-4: Kuskena & Kuwedera Kwekubatsira: Maminetsi makumi matanhatu nemasere
Kuongorora Kwakadzama Kwekutenderera Kwemhepo (Muenzaniso weS1600-4):
● Kureba kweSeam: 33,963 mm
● Nhamba yeMisono: 74 pcs
● Nguva yekuongorora (25mm/s): 1,359 s
● Nguva Yekunamira (6mm/s): 5,661 s
● Nguva Yekubatsira: 40 s
● Nguva Yekutanga/Kumira kweArc (2s/pc): 148 s
● Nguva Yese Yekufunga: ~Maminitsi 122 (maawa 2.0)
● Nguva Yese Yechokwadi (90% Chinhu Chinobatsira Pakushanda): ~133.5 min (maawa 2.3)
Kuronga Sisitimu Yekudzora
Sisitimu iyi inoshandisa chimiro chakasimba che network chine mativi matatu:
1. Kombiyuta Yepamusoro (HMI): Inobata zvinhu zvinoiswa mumodheru, kunyorwa kwedata, kuteverwa kwemhando, uye kutarisa panguva chaiyo.
2. Sisitimu Yekudzora Yekutanga (PLC): Inotarisa mamiriro echiteshi, kuratidzwa kwemifananidzo, uye kuongororwa kwakazara kwehutachiona hwemunhu.
● Kutarisira Mhosva: Inoronga zvikanganiso (Kudzima vs. Kusadzima), maaramu anoonekwa/anonzwika (Zviratidzo Zvitsvuku/Yero), uye kugadzirisa matambudziko nenzira inotungamirirwa.
3. Sisitimu yeKuita: Inosanganisira masensa, ma welders, uye ma robotic drives.
Chiratidzo cheUnyanzvi
| Chinhu | Maparamita |
| Maitiro ekushongedza | Kuwedera kwesimbi yegesi (GMAW) newaya imwe chete |
| Gasi rekudzivirira | 80% Argon + 20% CO22 |
| Mhando dzeWeld | Kusundira zvidimbu zvemachira, Kusundira kwakatwasuka |
| Sisitimu yeRobotic | Kufamba kwakabatana kwe9-axis(Robhoti ine mativi matanhatu + gantry ine mativi maviri + nzvimbo ye 1-axis) |
| Nzira Yekudzidzisa | Kudzidzisa panzvimbo & Kutevera Musono weLaser(Nhevedzano yakazara yeV, resolution: 40 μm) |
| Kumhanya Kwekushongedza | 6 mm/s (Yedzidziso) |
| Kumhanya kwekutevera | 25 mm/s |
| Magetsi | Mapato matatu, waya shanu, 400V / 60Hz ±1Hz |
| Nzvimbo Yekushanda | Tembiricha: 0~45ºC, Hunyoro: ≤90% (Haipindi mvura) |
Nezve Trihope
Isu tiri Mupi wemhinduro dze5A Class turnkey dzeTransformer Industry.
Yekutanga A: tiri vagadziri chaivo vane zvivakwa zvakakwana zvemukati
Chechitatu, tine zvitupa zvekushanda zvakanaka zvine mwero wepasi rose zvinosanganisira ISO, CE, SGS, BV.
Forth A, isu tiri vanotengesa zvinhu zviri nani zvinodhura zvine zvigadzirwa zvepasi rose zvakaita seSiemens Schneider, nezvimwewo. Uye tinopa sevhisi yemaawa makumi maviri nemana maawa makumi maviri nemana mushure mekutengesa, tichipa masevhisi muchiChinese, Chirungu, neSpanish.
Chechipiri A, Tiri mubatsiri webhizinesi akavimbika, takashandira ABB, TBEA, ALFANAR, PEL, IUSA nezvimwewo mumakumi emakore apfuura, uye vatengi vedu vari munyika dzinopfuura makumi mashanu pasi rese.
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